Top 5 Floor Coating Failure Reasons That Need Attention

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  • Author Charles Vibbert
  • Published December 25, 2011
  • Word count 491

Every concrete floor is used in a slightly different manner. The type of coating used should consider the setting and the environment. Failing to apply the right surface can lead to costly repairs or resurfacing. In industrial settings floor surfaces can be placed in one of two classes, high wear and low wear. The need to consider the type of wear the floor is subjected to on a daily basis should not be overlooked when selecting the right surface coating. The right surface material will adhere to the concrete floor and should last at least as long as the manufacturer recommends.

Prolonged exposure to the sun's ultraviolet rays can break down the chemicals in floor coatings. The sun produces heat which can wear down the coating quickly in some instances. If reducing or blocking UV rays is not possible or not desirable the coating should be one that is able to resist breakdown from UV rays. Consulting with an industrial flooring specialist can help identify the best products to use in facilities that get plenty of natural light.

High humidity and a damp environment in an industrial space can be detrimental to a floor surface in many ways. If the moisture is present when the surface is applied it may not adhere to the concrete or floor surface below like it should. This may not be evident when the coating is first applied but will quickly become evident as moisture seeps under the coating between it and the floor. Bubbling and peeling may be present after a short time and will require reapplying the coating.

The same effect can be brought about by dampness on the floor. If dampness is a constant condition it may require the space to be dried before a suitable coating is applied. In cases where there is no time for drying a solvent-free epoxy that displaces the water as it adheres to solid surfaces is the best solution and can even be applied under water.

Improper surface preparation is another cause of problems with a coating. Removing as much dirt and debris as possible from the floor surface before application is the best solution. The floor surface will be in much better condition to allow the sealant to adhere to its surface. A good cleaning to remove dirt and debris can prevent chipping or peeling surfaces that may occur shortly after application.

Expansion and contraction of the underlying floor surface can result in cracking that expands quickly and allows moisture in. To combat this selection of the right sealant is advised. The sealant should contain some type of reinforcement which helps to keep tears from occurring as it allows the sealant to give with the floor. A good sealant for an industrial floor should not be too porous in order to keep moisture out. It should contain fibers that will give it some flexibility and should have the ability to adequately deflect the sun's UV rays.

Check out some floor coating installations in action at floorcoatingtv.com and download your FREE copy of the Floor Coating Book of Answers.

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