Understanding The Print Process
- Author Shane Duffy
- Published November 5, 2010
- Word count 459
A print document is first converted to "plates." Film negatives are created from digital files, images from the negatives are transferred to printing plates in much the same way as photographs are developed. A measured amount of light is allowed to pass through the film negatives to expose the printing plate. When the plates are exposed to light, a chemical reaction occurs that allows an ink-receptive coating to be activated. This results in the transfer of the image from the negative to the plate. There are different materials for plates, the best is aluminium.
Each of the primary colours; black, cyan (blue), magenta (red), and yellow has a separate plate. Even though you see many, colours in the finished product, only these four colours are used.
Ink is then distributed onto the plates through a series of rollers. On the press, the plates are dampened, first by water rollers, then ink rollers. The rollers distribute the ink from the ink fountain onto the plates.
The image area of the plate picks up ink from the ink rollers. The water rollers keep the ink off of the non-image areas of the plate. Each plate then transfers its image to a rubber blanket that in turn transfers the image to the paper. The plate itself does not actually touch the paper, thus the term "offset" lithography.
The paper is fed through the press as one continuous stream pulled from rolls of paper. A roll can weigh as much as 1 ton. The paper is cut to size after printing. Offset lithography can also be done with pre-cut paper in sheet-fed presses. Web presses print at very high speeds and use very large sheets of paper.
The paper is left slightly wet by all of the ink and water being applied. Obviously, there is a risk of the ink smudging. The smudging is avoided by having the paper pass through an oven. The paper is then run through a short series of large metal rollers that have refrigerated water flowing through them. These chill rollers cool the paper down instantly and set the ink into the paper. If this were not done, the ink would rub off on your fingers.
The bindery is where the printed product is completed. The huge rolls of now-printed paper are cut and put together so that the pages fall in the correct order.
At this stage if required pages are bound together, by staples or glue. A machine called a stitcher takes the folded printed paper and collates them together. Then stitches (staples) bind them together.
The final components in the stitcher machine are the knives, which trim the paper to the final delivered size. The product is then ready to be shipped to the end destination.
For more information on print services around Manchester visit www.appleyardpress.com
Article source: https://articlebiz.comRate article
Article comments
There are no posted comments.
Related articles
- Carved Doors & Mediterranean Serenity: Bedroom Suites for Lazy Days
- Daily Ritual Home Design: Carved Doors That Transform Your Space
- Amsoil grease gun
- Where Can I Buy AMSOIL? (And How to Never Pay Retail Again)
- Cairo Oak by COREtec Floors: Why This Has Become COREtec’s Best-Selling Style
- The Poetry of Presence: Artisan Carved Doors and the Art of Serene Bedrooms
- Team Romines' Complete 2026 Guide to Listing to Closing: How to Buy and Sell a House at the Same Time
- Who makes Amsoil oil filters?
- Golden Science: How Curcumin Shapes Health from the Inside Out.
- Unlocking Passive Income: A Complete Beginner's Guide to Affiliate Marketing in 2026
- Why Amsoil?
- Al Amatuzio:The founder of Amsoil!
- Why You Won’t Find AMSOIL at Walmart (And Why That’s Actually Good News)
- Agricultural Equipment Maintenance: Why Smart Farmers & Ranchers Prioritize It (And Why Fluid Choice Changes Everything)
- Art as Architecture: A Home Defined by Color and Carved Wall Art
- Reclaimed Doors and Artful Layers in a Walled Garden
- Formthotics in the Treatment of Pathomechanical Foot Conditions
- Mogul Interior Sideboards: A Brand Manifesto
- Mogul Interior Armoires: Maximalist Heirlooms of Art, History, and Storage
- Team Romines Gallatin, TN Real Estate Guide
- How Major Australian Events Are Quietly Changing the Way People Travel
- The Use of Cushioning Insoles to Treat Foot Pain
- Children’s Party Entertainer vs DIY Party Games, Bristol What Parents Say After Trying Both
- Why "China Literacy" is the New Global Career Currency
- Is full synthetic oil better?
- Indian Tapestries & Embroidered Wall Hangings: Artisan Valentine's Day Treasures
- The Artisan Edit: Carved Doors – A Beautiful, Authentic Valentine's Gift
- A Bollywood Dream House: Where Indian Doors & Tapestries Meet Movie Magic
- A Townhome That Tells a Thousand Stories
- Antique Carved Armoires: Statement Pieces That Transform Your Space