How to Build a Metric Bobber on the Cheap

Autos & Trucks

  • Author Tommy C.
  • Published March 24, 2011
  • Word count 769

A while back I was doing design work on some clothing with the guys at Icon. They have a facility in Portland, Ore., where they work on clothing designs (if you haven't already, check out their motorcycle jackets). When they need some fresh inspiration, they head out to the attached garage and work on their bikes. This, of course, gets their "creative juices" flowing again and they march back inside, ready to, well, create. I’ve got several good memories from that trip, but one of the things that stuck in my head was the 1976 XS650 bobber that one of those guys built.

He had taken a bike that he’d only paid a few hundred bucks for and turned it into a really cool daily rider. He kept the stock seat on the bike, repainted the frame and added some drag bars. The guy also changed out a bunch of parts — even making many of the parts himself. It was a bare-bones bike, but it had a great café-style look to it.

Seeing that bike sparked my interest, and since then I have taken it upon myself to build quite a few of these cheap metric bobbers. If you’re on a budget, and you like being mechanically creative, this is something you might want to try. All the bikes I built sold for a profit, and for the most part, I enjoyed building them. It has developed into a regular hobby, and nowadays I find myself happily bouncing from one project to another.

If you take the time to check out your local Craigslist site, you can usually find a bike listed for under $500. I’m usually looking for something that has mechanical issues that I’m familiar with. In other words, something I can fix. That would include a bad clutch, a screwed-up starter or maybe jetting issues. All these things are fairly easy to fix, and can be done on a tight budget. Besides, it’s challenging to find bikes that I don’t know too much about, because by the end of the project, I generally know the bike well.

While I’m figuring out what I want the bike to look like, I’m going over the mechanics to make sure everything works properly. It’s a good idea to check everything out while the bike’s in its original form. That way, if you’re adding parts or taking them off, it’s easier to keep track of your progress. I used to help repair bikes at off-road events, and the first thing I would ask a guy bringing me a bike with problems was, "What was the last thing you worked on?" And that would be the first place I’d go look for the problem. This step will help you quickly track down issues you run across while building the bike.

Once I have an idea in mind, I just get started — remembering to keep things simple. If the work gets too complex, a little cheap project turns into a big expensive one. For example, I’ve never been any good at painting, so I tend to grab up a rattle can of black for my bikes. I build most my parts out of scrap and, on occasion, I use parts removed from previous builds. I then pour over my J&P catalog to find parts for metric motorcycles like turn signals, handlebars, headlight and seat.

Without fail, you will run into problems as you go along, but if you stay flexible and the let the bike evolve naturally, it usually turns into something you can really enjoy. The littlest things can change the look of a bike. Simple tasks, like modifying the fenders, relocating the headlights and turn signals, or using a different motorcycle seat and bars. Try to get creative with sourcing unique foot pegs for motorcycles. Surprisingly, all of these minor changes can have a dramatic effect on the look of the bike. Just be sure to take the time to check the clearances on all your modifications. You don’t want to end up lying in a hospital bed because your handlebars hit your tank while making a sharp high-speed turn, or your new fender rubbed a hole in your rear tire. Double-check your modifications before heading out on a long ride!

If you like being creative and fiddling around with motorcycles, this might be the hobby for you. You’re bound to improve your mechanical skill set and best yet, you get a new bike every year. And that beats stamp collecting hands down.

You can find more information and all the motorcycle parts and accessories you need at J&P Cycles. J&P Cycles carries Harley-Davidson parts, Vintage Harley parts, parts for metric cruisers and Gold Wings.

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